I tried the press today for this axle. It went well on one half not so well on the other. Had trouble keeping everything square and had to glue one side. Cut the axle rod with an angle grinder and end wasn’t square or tapered enough, so that was contributing to the problem. I think I need to make a jig or something to hold everything and another to place between them to set the gap. Gonna try cutting next ones with a miter saw.
To help it go in square, bevel the ends a little. You could just sand them back with a belt sander, that should work. You need to make sure that both ends of the axle have a flat edge too.
Why did you have to glue one side? Was it a sloppy fit? I supporse you’ll just need to keep working at dialling in the print to get the tolerance right.
Also, go really slow when pressing it in if you are unsure if it’s square. Press it in a couple of mm, then rotate the piece and continue a few times until it’s all the way in.
I experimented today with a new method to finish my plastic unresponsive halves. In the past I’ve sanded them on the lathe to a matte finish which is pretty aggressive, very hazardous to my health and can look a bit streaky and furry. I tumbled these halved with ceramic media and cutting compound instead and the finish is superb both inside and out.
Wow, that looks so nice! Did you make it in a 3D printer? I don’t know much about them, but they usually result in a ‘layered’. Was this the same thing, but sanded down somehow?