Greetings! I started this thread on ta0.com chronicling my 3D printed tops and my journey to make them, and I figured that the internet content strategy is to just post it everywhere, so here we are
This is the first top I designed. This is the Rebel.
This Rebel is 37.6g. It clocks in at 57.9mm wide and 74.3mm tall.
I designed this one when the only other top I owned was an Imperial. I happen to like the Imperial quite a bit still. I find it very portable and easy to play.
This one pictured here is at least my 5th print of this top, and comes after learning a lot designing my second and third top, but those are for another post.
This one here is printed in Bambu’s AMS friendly TPU. It’s rated a 68D on the Shore hardness scale, so it is not particularly soft to the touch anywhere; there may be a tiny bit of give in the taper to the tip. The material is very impact resistant.
This particular top has an integrated tip design. I have also since printed it for Short Circuit tip as well.
As this was the first top I designed, I printed it many times and tried a bunch of materials. I first naively attempted to print in PLA, which would print nicely but would usually break at the thinnest part of the tip.
I then tried to print it in 95A TPU, which it turns out is my preferred material for tops. 95A TPU is softer than 68D, and it is a bit more fussy to print. This design did not work well for the 95A TPU, and would make parts that were unacceptably messy (to me) on the overhangs, but they still played reasonably well.
I finally, after taking a journey printing my second and third top designs, came back to this one with new knowledge and new materials. I printed a few integrated tip tops in the 68D TPU with different designs on the interior of the tip to see if I could reinforce it without any other mechanics. All of those wound up breaking in the same spot, the thin part of the tip, but they lasted longer than the PLA. I then added a pilot hole to the tip and inserted a sheet metal screw (with washers as spacers). Since starting this method, all my integrated tip tops have held up just fine. I’ve only printed them in the 68D TPU, and I’m intending to circle around and try a 95A TPU integrated tip with screw as well, but the 95A prints are much slower.